Branch Circuits vs. Feeders for Motor Loads
Purpose
This module clarifies the boundary between branch circuits and feeders in motor-load systems, explains why motor conductors require the 125% multiplier, and shows how to apply the Article 430 feeder formula when multiple motors share a common feeder.
Branch circuit vs. feeder — the boundary
The NEC defines a branch circuit as the conductors between the final overcurrent protective device (OCPD) protecting the circuit and the outlet or load. A feeder is everything upstream of that final OCPD, from the service or source panel up to but not including the branch-circuit OCPD.
The dividing line is the final overcurrent protective device.
| Segment | From | To | NEC reference |
|---|---|---|---|
| Service conductors | Utility connection | Service OCPD | Art 230 |
| Feeder | Service or source OCPD | Branch-circuit OCPD | Art 215 |
| Branch circuit | Branch-circuit OCPD | Load (motor terminals) | Art 210, Art 430 |
For motor circuits, the branch-circuit OCPD is typically the fuse or circuit breaker that is selected from Table 430.52, not necessarily the one that also provides overload protection.
flowchart LR SVC["Service / Source Panel"] FOCPD["Feeder OCPD\n(Art 215)"] BOCPD["Branch-Circuit OCPD\nTable 430.52"] DISC["Disconnect\n(Art 430.102)"] OLR["Overload Relay\nArt 430.32"] MTR["Motor"] SVC --> FOCPD FOCPD -->|"Feeder conductors\nArt 430.24"| BOCPD BOCPD -->|"Branch-circuit conductors\nArt 430.22 (125%)"| DISC DISC --> OLR OLR --> MTR style BOCPD fill:#f5f5dc,stroke:#999 style FOCPD fill:#dce8f5,stroke:#999
Article 430.22 — Branch-circuit conductor sizing (125% rule)
For a single motor, Art 430.22(A) requires that branch-circuit conductors have an ampacity of not less than 125% of the motor full-load current (FLC) from the NEC tables (Table 430.248 for single-phase, Table 430.250 for three-phase).
Do not use the nameplate FLA. Use the NEC table FLC value. The nameplate full-load amperes (FLA) reflects the actual motor, which may run cooler or hotter than assumed. The table values ensure the conductor is not thermally stressed under normal operation.
Formula:
Minimum conductor ampacity = FLC (Table 430.250) × 1.25
Example — 10 HP, 460 V, 3-phase motor:
- Table 430.250 FLC = 14 A
- Minimum conductor ampacity = 14 × 1.25 = 17.5 A
- Select conductor ≥ 17.5 A → 12 AWG THHN at 75 °C = 25 A ✓
Article 430.24 — Feeder conductor sizing (multiple motors)
When a feeder supplies two or more motors, Art 430.24 sets the minimum feeder conductor ampacity as:
125% of the largest motor FLC + 100% of the FLC of all other motors
Formula:
Feeder ampacity = (FLC_largest × 1.25) + (FLC_motor2 + FLC_motor3 + ...)
Example — three motors on one feeder (460 V, 3-phase):
| Motor | HP | Table FLC |
|---|---|---|
| Motor 1 (largest) | 25 HP | 34 A |
| Motor 2 | 10 HP | 14 A |
| Motor 3 | 5 HP | 7.6 A |
Feeder ampacity = (34 × 1.25) + 14 + 7.6
= 42.5 + 14 + 7.6
= 64.1 A minimum
Select the next standard conductor size ≥ 64.1 A at 75 °C.
Key rules summary
| Rule | Article | Requirement |
|---|---|---|
| Branch-circuit conductor ampacity | 430.22(A) | ≥ 125% of table FLC |
| Branch-circuit OCPD | 430.52 + Table 430.52 | Max % of FLC per device type |
| Feeder conductor ampacity | 430.24 | 125% largest + 100% rest |
| Overload protection | 430.32 | Sized at 115–125% of FLA |
| Use NEC table FLC, not nameplate FLA | 430.6(A) | Table values govern sizing |
Common mistake — nameplate FLA vs. table FLC
A frequent field error is pulling the amperage value from the motor nameplate instead of the applicable NEC table.
| Source | Value (10 HP, 460 V, 3Ø) | Status |
|---|---|---|
| Motor nameplate FLA | 12.8 A (example) | Do not use for conductor sizing |
| Table 430.250 FLC | 14 A | Use this for Art 430.22 and 430.24 |
The table value is almost always higher, providing a code-compliant thermal margin. The nameplate FLA may be used for overload relay setting (Art 430.32), but not for conductor ampacity calculation.
Practical takeaway
- The branch circuit begins at the final OCPD (Table 430.52) and ends at the motor.
- Size branch-circuit conductors at 125% of the NEC table FLC, never the nameplate FLA.
- For shared feeders, apply the 430.24 formula: 125% of the largest motor FLC plus 100% of all others.
- Overload relays are downstream of the disconnect and are sized separately from conductors and branch-circuit OCPDs.
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